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Reinforcement learning for inverse structural design and rapid laser cutting of kirigami prototypes

Summary

A new framework, RL-Kirigami, combines optimal-transport conditional flow matching with reinforcement learning to enable inverse design of kirigami structures, achieving high accuracy and rapid laser cutting of prototypes.

SourcearXiv Machine LearningAuthor: Milad Yazdani, Shahriar Shalileh, Dena Shahriari
Reinforcement learning for inverse structural design and rapid laser cutting of kirigami prototypes
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[2605.08098] Reinforcement learning for inverse structural design and rapid laser cutting of kirigami prototypes

[Submitted on 16 Apr 2026]

Title:Reinforcement learning for inverse structural design and rapid laser cutting of kirigami prototypes

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Abstract:Kirigami is an increasingly useful fabrication method to produce shape-programmable metamaterial structures. However, inverse design remains difficult because deployment is nonlinear, and feasible cut layouts must satisfy discrete compatibility rules, avoid overlap, and map one target shape to valid designs. We present RL-Kirigami, an inverse design framework that combines optimal-transport conditional flow matching (OT-CFM) with reinforcement learning to generate compatible ratio fields for compact reconfigurable parallelogram quad kirigami. A marching decoder enforces global geometric compatibility, and Group Relative Policy Optimization (GRPO) aligns the generator with nondifferentiable rewards for silhouette matching, feasibility, and ratio-field regularity. Across procedurally generated target shape instances, a single sample from the pretrained OT-CFM prior reached $94.2%$ sIoU and outperformed solver baselines while reducing forward simulator evaluations from hundreds to 1. GRPO improved accuracy to $94.91%$ sIoU and, with regularity included, reduced $\mathrm{TV}(\mathbf{x})$ from 0.95 to 0.81 while maintaining $94.83%$ sIoU. Generated layouts were exported to DXF and laser-cut in $50~\mu\mathrm{m}$ polymeric sheets to produce deployable prototypes in $8.0 \pm 1.0$ minutes per part. These results support a manufacturing-aware inverse design workflow for deployable kirigami metamaterials under hard geometric feasibility constraints.

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Machine Learning (cs.LG)

Cite as: arXiv:2605.08098 [cs.LG]

(or arXiv:2605.08098v1 [cs.LG] for this version)

https://doi.org/10.48550/arXiv.2605.08098

arXiv-issued DOI via DataCite

Submission history

From: Milad Yazdani [view email] [v1] Thu, 16 Apr 2026 18:12:45 UTC (2,470 KB)

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Key points

  • RL-Kirigami uses OT-CFM and GRPO for inverse kirigami design.
  • Achieves 94.91% sIoU accuracy with reduced irregularity.
  • Enables rapid laser-cutting of deployable prototypes in ~8 minutes.

Highlights and analysis are generated automatically and may contain errors. Check the original source.