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Reeling It In: Flexible Needle Pick Up via Thread Manipulation for Autonomous Suturing

Summary

An autonomous framework uses suture thread as an assistive tool for indirect needle pickup, enabling retrieval even when the needle is occluded or inaccessible, evaluated on a da Vinci Research Kit.

SourcearXiv RoboticsAuthor: Emma Huang, Zih-Yun Chiu, Neelay Joglekar, Shanglei Liu, Michael C. Yip
Reeling It In: Flexible Needle Pick Up via Thread Manipulation for Autonomous Suturing
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[Submitted on 28 Jul 2026]

Title:Reeling It In: Flexible Needle Pick Up via Thread Manipulation for Autonomous Suturing

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Abstract:Suture-needle pickup is necessary for autonomous suturing, as a needle can be unexpectedly dropped or strategically released to adjust the grasping configuration. Current methods for autonomous needle pickup typically guide a robot to move straight toward the needle and grasp it, limited to conditions where the needle is observable and directly approachable. In addition, grasping the needle lying on tissue can lead to the robot pinching nearby tissue or the needle jumping around due to its slippery surface, posing potential safety issues. This work proposes an autonomous framework that uses a suture thread as an assistive tool for indirect needle pickup, avoiding unnecessary tool-tissue contact and enabling pickup even when the needle is occluded or inaccessible. The framework spans the entire workflow, including thread and tissue reconstruction, safe grasp-point selection, stable thread lifting, and bimanual thread-following until securing needle grasping. The robot policies account for visual uncertainty to maximize robustness in real-world environments. We evaluate the proposed framework on a da Vinci Research Kit under various real-world conditions. The results demonstrate robust performance even with a challenging thread configuration or a non-approachable needle, closing the gap in applying autonomous robot policies to unstructured suturing environments.

Comments: Accepted to IROS 2026

Subjects:

Robotics (cs.RO); Image and Video Processing (eess.IV)

Cite as: arXiv:2607.26337 [cs.RO]

(or arXiv:2607.26337v1 [cs.RO] for this version)

https://doi.org/10.48550/arXiv.2607.26337

arXiv-issued DOI via DataCite (pending registration)

Submission history

From: Emma Huang [view email] [v1] Tue, 28 Jul 2026 23:20:51 UTC (3,485 KB)

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Key points and analysis

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Key points

  • Current needle pickup methods require visibility and direct access, risking tissue damage or needle slippage.
  • New framework manipulates the suture thread to indirectly pick up the needle, with steps including reconstruction, grasp-point selection, thread lifting, and bimanual tracking.
  • Experiments on a da Vinci Research Kit show robust performance even with challenging thread configurations or non-approachable needles.

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