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[Submitted on 4 Sep 2026] Title:Robust Online Aero-Engine Blade Defect Detection via Dual-Alignment Test-Time Adaptation View a PDF of the paper titled Robust Online Aero-Engine Blade Defect Detection via Dual-Alignment Test-Time Adaptation, by Zhaoyang Wang and 6 other authors View PDF HTML (experimental) Abstract:Reliable visual inspection is essential for quality assurance in aero-engine blade manufacturing, where defect appearance may vary across production lines, imaging conditions, blade poses, and surface backgrounds. Such domain shifts cause a mismatch between training and deployment data and degrade the reliability of deep defect detectors in online inspection. This problem is particularly challenging because aero-engine blade images usually contain sparse defects, making pseudolabel-based adaptation vulnerable to noisy or missing predictions. To address this issue, we propose Aero-engine Blade Defect Detector (ABDD), an online adaptive detection framework based on test-time adaptation. ABDD introduces a Dual-Alignment Strategy to jointly adapt global visual style and local defect morphology by combining feature-statistics alignment with pseudo-box alignment. To reduce error accumulation from unreliable pseudo labels, an Uncertainty-aware Box Filtering mechanism evaluates pseudo boxes using classification confidence, classification entropy, and localization entropy. In addition, a lightweight Sparse Dilated Mona module enables parameter-efficient delta tuning while limiting source-domain forgetting. ABDD is evaluated on CD-AeBD and HD-AeBD under multiple domain-shift scenarios, with TTA strategies compared under a unified RT-DETR + Swin-T architecture. Experiments show that ABDD consistently improves detection robustness under domain shifts, and its practicality is further validated on an industrial inspection platform. Comments: This manuscript is Accepted at conference PRCV 2026 Subjects: Computer Vision and Pattern Recognition (cs.CV) Cite as: arXiv:2610.00067 [cs.CV] (or arXiv:2610.00067v1 [cs.CV] for this version) https://doi.org/10.48550/arXiv.2610.00067 arXiv-issued DOI via DataCite Submission history From: Zhaoyang Wang [view email] [v1] Fri, 4 Sep 2026 17:18:13 UTC (3,966 KB) Full-text links: Access Paper: View a PDF of the paper titled Robust Online Aero-Engine Blade Defect Detection via Dual-Alignment Test-Time Adaptation, by Zhaoyang Wang and 6 other authors View PDF HTML (experimental) TeX Source view license Current browse context: cs.CV new | recent | 2026-10 Change to browse by: cs References & Citations NASA ADS Google Scholar Semantic Scholar Loading... Data provided by: Bibliographic Tools Bibliographic and Citation Tools Bibliographic Explorer Toggle Bibliographic Explorer (What is the Explorer?) Connected Papers Toggle Connected Papers (What is Connected Papers?) Litmaps Toggle Litmaps (What is Litmaps?) scite.ai Toggle scite Smart Citations (What are Smart Citations?) Code, Data, Media Code, Data and Media Associated with this Article alphaXiv Toggle alphaXiv (What is alphaXiv?) Links to Code Toggle CatalyzeX Code Finder for Papers (What is CatalyzeX?) DagsHub Toggle DagsHub (What is DagsHub?) GotitPub Toggle Gotit.pub (What is GotitPub?) Huggingface Toggle Hugging Face (What is Huggingface?) ScienceCast Toggle ScienceCast (What is ScienceCast?) Demos Demos Replicate Toggle Replicate (What is Replicate?) Spaces Toggle Hugging Face Spaces (What is Spaces?) Spaces Toggle TXYZ.AI (What is TXYZ.AI?) Related Papers Recommenders and Search Tools Link to Influence Flower Influence Flower (What are Influence Flowers?) Core recommender toggle CORE Recommender (What is CORE?) Author Venue Institution Topic About arXivLabs arXivLabs: experimental projects with community collaborators arXivLabs is a framework that allows collaborators to develop and share new arXiv features directly on our website. Both individuals and organizations that work with arXivLabs have embraced and accepted our values of openness, community, excellence, and user data privacy. arXiv is committed to these values and only works with partners that adhere to them. Have an idea for a project that will add value for arXiv's community? Learn more about arXivLabs. Which authors of this paper are endorsers? | Disable MathJax (What is MathJax?)