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Federated Learning for Distributed CNC Tool Wear Prediction

arXiv:2608.11281v1 Announce Type: new Abstract: Tool wear prediction is an important task in CNC machining, where accurate monitoring of tool condition supports product quality and process reliability. Machine learning methods have shown potential for this task, but their use in industrial environments is limited by the distributed nature of machining data and by restrictions on data sharing between machines, sites, or organizations. Federated learning offers a suitable framework for this setting by enabling collaborative model training without transferring raw operational data. This paper investigates federated learning for CNC tool wear prediction. Tool trajectories are distributed across simulated clients to represent a federated learning scenario. The federated models are compared against centralized references and local client baselines. Results show that federated learning achieves performance close to centralized learning and improves significantly over local client models. These findings indicate that federated learning can support collaborative tool wear prediction in distributed CNC manufacturing environments.

SourcearXiv Machine LearningAuthor: Afsana Khan, Morris Stallmann, Marcin Pietrasik, Charis Kouzinopoulos, Anna Wilbik

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[Submitted on 11 Aug 2026]

Title:Federated Learning for Distributed CNC Tool Wear Prediction

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Abstract:Tool wear prediction is an important task in CNC machining, where accurate monitoring of tool condition supports product quality and process reliability. Machine learning methods have shown potential for this task, but their use in industrial environments is limited by the distributed nature of machining data and by restrictions on data sharing between machines, sites, or organizations. Federated learning offers a suitable framework for this setting by enabling collaborative model training without transferring raw operational data. This paper investigates federated learning for CNC tool wear prediction. Tool trajectories are distributed across simulated clients to represent a federated learning scenario. The federated models are compared against centralized references and local client baselines. Results show that federated learning achieves performance close to centralized learning and improves significantly over local client models. These findings indicate that federated learning can support collaborative tool wear prediction in distributed CNC manufacturing environments.

Subjects:

Machine Learning (cs.LG); Artificial Intelligence (cs.AI)

Cite as: arXiv:2608.11281 [cs.LG]

(or arXiv:2608.11281v1 [cs.LG] for this version)

https://doi.org/10.48550/arXiv.2608.11281

arXiv-issued DOI via DataCite (pending registration)

Submission history

From: Afsana Khan [view email] [v1] Tue, 11 Aug 2026 11:24:22 UTC (2,255 KB)

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